charnwoodstoves

A.J Wells fabricates a wide range of products from a variety of high-quality materials across our businesses. Our fantastic team are skilled in a range of processes utilising state-of-the-art technology to achieve our exceptionally high standards. With demand for our market-leading Charnwood Stoves growing year on year, we have recently invested almost a million pounds in expanding and improving our welding capacity.

Read on to learn about our upgraded welding bays as well as our state-of-the-art robot welding arms.

Welding Bays

 

While redesigning the factory the Charnwood production manager and team leaders came together to develop a new design aiming to create the ‘perfect’ welding bay for the space. A modular, flat-pack approach was agreed upon with individual bays being standardised and optimised for comfort and efficiency.

One of the main improvements involved putting a roof canopy on each bay with extraction from the top. This stops welding fumes leaking out and massively improves the whole factory environment.

In the bay, the placement of all elements were optimised including tools such as grinders, our existing lifting tables, shelfs for clamps and even the radio etc. This was all with a view to maximise comfort for our great team of welders who work long hours in the bays.

Once ideas had been gathered, a prototype was built and the welders tested it out and provided feedback and suggested any changes they’d like made.

Some of the feedback included increasing the height, changing the air inlets, and improving the temperature and the lighting. A significant depth of detail was considered, even analysing shadows being cast and adjusting things accordingly.

The aim was to standardise the bays so that all workers would be familiar with any bay they worked in.

Space for another 5 welding bays to be installed in the near future has been allocated.

Upgraded Equipment

 

Here are some of the standout features that convinced the team to choose the Lincoln welders supplied by our friends at Rapid Welding:

– They enable our team to achieve high-quality welding finishes

– They are energy saving

– Have helpful preset settings

– Are easy to teach employees

– Lincoln are a high-quality, reliable, brand

What the upgrades provide

These welding bays and new equipment have significantly improved the working environment of the whole factory. Improving the comfort of our hard-working welders and also providing some significant efficiency benefits.

Some quotes from our team of welders now the bays are up and running:

“Nice and bright, the light is a lot better than the old welding bays.“

“Nice and compact for what we produce – everything is close to hand.”

“Easy access to bring in your work and remove a complete stove from the lifting table using a sack truck. A lot better than the old welding bays.”

“The extraction helps so much. It keeps the fumes away from people in the rest of the fabrication shop.”

New Robot Arms

 

In addition to our upgraded welding bays we have invested in two more cutting-edge robot welding arms.

This has doubled our robot welder capacity from 2 to 4 robot arms and is allowing us to produce stoves at a much more efficient rate. Our skilled robot operators have been working intensively, learning to program new models and learning how these machines work to maximise their output.

These robots produce less spatter with pulse welding, removing the need to spray the stoves with anti-spatter products. This has decreased the amount of processing needed post-weld significantly, which is an incredible boost to productivity, cutting energy consumption, and making it an improved place to work.

_______________

A.J Wells continues to look for new ways to improve the business for our wonderful customers, our fantastic team of hard-working employees and the environment. Our latest investment manages to positively impact all these areas and the size of the investment is testament to the significant growth of the business for which we are truly grateful. Watch this space for the next steps in A.J Wells’ journey!

You can get in touch here to discuss your project.

charnwoodstoves

A primary consideration when getting a wood-burning stove will be making sure it is installed and situated safely. If you have limited room, a heat shield can play an important role in protecting your surrounding space. Furthermore, a wood stove heat shield offers a great opportunity to elevate the visual appeal of your fireplace to even greater heights.

 

The importance of a wood stove heat shield

Without adequate clearance from your stove, a combustible wall or object can overheat, dry out and present a fire hazard. The Fire Protection Association recommends that in general the common radiant-type stove maintain 900mm of space from a combustible surface. When this is not possible a heat shield is your only option. Situated between your stove and the exposed surface, a heat shield can reduce the required distance for safety. For more information on the minimum standards for heat shields and their installation, HETAS provides a comprehensive guide.

Additionally, to learn about our 8 tips wood stove users should do during the holiday season, view here.

 

VLAZE Heat Shields

 

3-images-of-wood-stove-heat-shields
3 stunning heat shield options from VLAZE

VLAZE, our sister company, fabricate heat shields from vitreous enamel, a superior material known for its many outstanding properties. It is heat-resistant up to 650°C, which allows you to reduce the distance between your stove and another surface to 95mm. For Charnwood stoves that reduces even further, to just 75mm – a vast improvement on HETAS regulations. This allows you to maximise space, providing greater flexibility when configuring your room layout. VLAZE’s heat shields are easy to install and available in 3 sizes and 30 luxurious glazes – ample options to match your fireplace dimensions and your style.

 

Design

The images above show the potential of heat shields to add a splash of colour, texture, and designer flair to your fireplace surround. VLAZE have developed a wide range of styles drawing on both historical and contemporary references.

Heat shields are available in a wide range of flat colours, subtle textures or with screen-printed graphics. Once fired in the furnace, the surface is colour-fast, meaning the colours and artwork will never fade. Working alongside several designers, they have created many beautiful options catering for both modern and classic tastes. From statement patterns to minimalist hues, there are plenty of options available to accent or blend with your existing colour scheme.

To also find out about how to get heat from a wood-burning stove to other rooms, view here.

_____________________

A wood-burning stove, whether alight or not, is something that draws the eyes of whoever is in the room. With such a beautiful piece of craftsmanship providing the focal point of your home, it makes sense to give equal consideration to the other elements that will complement it.

For more information on VLAZE Heat Shields click here. To keep up to date with the latest news follow us @charwoodstoves.

charnwoodstoves

Nothing quite compares to the roaring flames of a small indoor wood stove in the comfort of your own home.

A house wood burner not only creates the perfect ambience on a cold winter’s day but is also a superb focal point in the home.

However, before making this long-term investment and enjoying its many benefits, there are several factors to explore which will determine whether a wood burner in house is suitable for your home. From installation to size and fitting, we’ve compiled our top tips.

 

Can you install a wood burner if you have no chimney?

It is possible to have a wood burner installed in your home without a chimney. To achieve this, the wood burner must have a twin skin insulated flue system installed.

Before buying your wood burner, we would recommend a visit from an HETAS qualified heating engineer. They will visit your home and inspect the area where you would like your wood burner installed. They will offer expert advice on many elements, including building regulations, required flue systems, insulation and wood stove heat shields.

 

Can I install a wood burner myself?

The installation of a house wood burner is a highly specialised job and should be carried out by a trained professional. It is by no means a project to take on yourself, as if it is done incorrectly, it could be very dangerous.

If the stove and flue are not connected properly, or if the flue isn’t installed correctly, it can lead to harmful fumes entering the room, which can pose a significant safety risk to yourself and your family.

We recommend a visit from an HETAS qualified installer, who will be able to safely install a log burner and its flue system. By using a registered installer, you have the confidence that you are receiving expert, trustworthy advice and your flue will be installed properly. A correctly installed wood burner will be safe, efficient and long-lasting.

Here at Charnwood, we work with a network of specialist installers, so you can be safe in the knowledge that your wood burner installation will not only be fitted correctly but will be installed to last long-term.

To also find out how to clean a wood burner glass, view here.

 

How to line a chimney for a wood burner

A chimney liner is a stainless-steel tube that connects the top of the pipe that protrudes from a wood burner to the chimney pot. While there are several ways to line a chimney, fitting a chimney liner is the most common and cost-effective.

Lining a chimney for a wood burner is a two-person job, involving working at height and several steps:

Before fitting the liner, ensure you first sweep the chimney.

Remove the chimney pot.

Go to the roof and take a length of rope measuring five metres longer than your chimney height with a weight on the end and carefully drop this down your chimney.

A substantial amount of dust may fall down the chimney at this point, so ensure a dust mask, goggles and protective clothing are worn.

Once the rope is down the chimney, tie off the rope to prevent losing it down the chimney.

Bring the chimney liner to the roof and check the arrows to ensure it is the right way up.

Take care when holding the chimney liner and cover the ends of the liner with gaffer tape for added protection.

Attach the flex adapter, then fix three sets of wires to the liner adapter which enable you to attach the length of rope.

Put the closing plate over the top end of the liner and clamp the top fixing clamp.

Gently feed the liner into the chimney and straighten it to avoid any curls inside the flue.

Once the liner is in place, move the fixing clamp down the liner until it is resting on top of the chimney and supports the weight of the liner at the necessary height.

Cut any excess liner using a hacksaw so that around half the height of the chimney pot remains.

Make the area waterproof by making a mix of sand, cement and integral waterproofer.

Wet down the chimney, chimney pot, closing plate and end of the liner, before applying the cement mixture.

Wipe down and add a cowl to the chimney.

Connect the stove to the chimney liner adaptor with some rigid flue and allow 24 hours before lighting your stove.

Alternatively, a local registered installer will be able to fit the chimney liner for you. Contact us for further information.

 

How much should I pay for a wood burner to be fitted?

While each wood burner and its requirements are unique, you can expect to pay from £700 upwards for your wood burner to be fitted.

 

What size wood burner should I get?

It is essential that you measure the size of the room where you’d like your wood burner ahead of making a purchase. This will ensure that you buy the correct sized stove with the right amount of heat for the room where it will be installed.

If the wood burner gives off too much heat for the room, the space will become unpleasantly hot and the plaster around the stove may crack. Too low and you will not get the desired warmth needed within your chosen space.

As a rough guide, we recommend 1kW of heat output will heat 14 cubic metres.

To explore how to light a wood burner, view here.

 

How close can my TV be to my wood burner?

If you are considering placing your TV on the wall above your wood burner, we would strongly recommend contacting your TV manufacturer to determine how much heat your TV is able to withstand. You may also want to consult the operating manual for further information.

 

Contact Charnwood today

To find out more about your next wood burner and for advice around suitability for your home, contact Charnwood today. Our friendly, expert team are on hand and more than happy to answer any queries you may have.

charnwoodstoves

When it comes to choosing wood for burning, many people are searching for something that is best in terms of sustainability. Wood is a viable energy source that is virtually carbon neutral and also a cost-effective heat source for many homes. To help you find the best firewood for your needs, we’ve put together this handy chart to show you the different types of firewood available and the benefits they each offer.

Which firewood should I choose?

When choosing your firewood, we would recommend opting for a hardwood as they are generally denser than softwoods and will produce more heat and burn longer. However, softwoods do light quicker and can be cheaper, but they are more resinous than hardwoods, meaning they are more likely to build up tar deposits in your flue.

Common hardwood species include beech and oak.

Common softwood species include cedar and pine.

Kiln dried logs are a good option as these guarantee a low moisture content. ‘Ready to burn’ logs should have less than 20 per cent moisture levels for optimum heat output and efficiency, and with kiln dried logs you can be sure you’re purchasing a consistently dried log that will provide the best source of heat. Naturally seasoned logs are generally less expensive but be sure to test the moisture content before burning. They will need to have been seasoned for at least one year, preferably two.

To learn more about our different types of firewood, view here.

 

Which wood burns the longest?

There are several firewoods that burn for a sufficient amount of time, but oak and hawthorn are both favourable hardwoods to choose. These both burn slowly and produce a good source of heat.

Although hardwoods are a more efficient fuel source in terms of heat output and burning time, they can be harder to ignite from cold. This is when softwood kindling comes in handy, as it can help you get your fire up and running, before using the hardwood to fuel and maintain the slow burning fire.

The following chart is a common list of UK firewoods, showing you if they are hardwood or softwood and providing some detail of their characteristics.

Additionally, to learn everything you need to know about firewood, view here.

 

Firewood Name Hard or softwood Comments Grade
Alder Hardwood Generally considered a low quality firewood as it burns quickly and provides little heat. Poor

 

Firewood Name Hard or softwood Comments Grade
Apple Hardwood Needs to be seasoned. Has a nice smell and burns well with a without sparking/spitting. Good
Ash Hardwood Considered one of the best firewoods. It has a low water content and can be burned green. It is still best when seasoned and will burn at a steady rate. Great
Beech Hardwood Beech has a high water content so will only burn well when seasoned. Good
Birch Hardwood Birch burns easily but also fast, so is best mixed with slower burning wood such as Elm or Oak. A great fire lighter is birch bark. Good -Great
Cedar Softwood Cedar provides a pleasant smell and provides lasting heat but with little flame. You can also burn small pieces unseasoned. Okay
Cherry Hardwood Needs to be seasoned to burn well. Okay-Good
Elm Hardwood A good firewood but due to its high water content, it must be seasoned well. It may need assistance from another faster burning wood such as Birch to keep it burning effectively. Okay-Good
Hawthorn Hardwood A good firewood that burns well. Good-Great
Hazel Hardwood Excellent firewood when seasoned. Burns fast but with no spitting. Great
Holly Hardwood A good firewood that can be burnt green. Good
Hornbeam Hardwood A good firewood that burns well. Good
Horse Chestnut Hardwood Horse chestnut spits a lot and is considered a low quality firewood. Okay
Larch Softwood Needs to be seasoned well. Spits excessively while it burns and can produce a lot of soot. Poor
Lime Hardwood Considered a low quality firewood. Okay
Oak Hardwood One of the best firewoods when seasoned well.  It provides lasting heat and burns at a slow rate. Great
Pear Hardwood Needs to be well seasoned. Burns well with a pleasant smell and without spitting. Good
Pine Softwood Pine burns well but spits a lot and can leave behind soot. It can act as a good softwood kindling. Poor
Plane Hardwood A usable firewood. Good

 

Firewood Name Hard or softwood Comments Grade
Poplar Softwood Considered a poor firewood and produces black smoke. Poor
Rowan Hardwood Considered a good firewood that burns well. Good
Spruce Softwood Considered a low quality firewood. Okay
Sweet Chestnut Hardwood Burns when seasoned but spits excessively. Not for use on an open fire. Poor-Okay
Sycamore (Maples) Hardwood Considered a good firewood that burns well. Good
Walnut Hardwood Considered a low quality firewood. Okay
Willow Hardwood Willow has a high water content so only burns well when seasoned properly. Okay
Yew Hardwood Considered a usable firewood. Okay-Good

charnwoodstoves

In April the Department for Energy Security and Net Zero announced they were extending the time period for evidencing the purchase of alternatives fuels, including wood and solid fuels to the end of May 2023.

The £200 Alternative Fuel Payment (AFP) is a government scheme aimed at supporting households that rely on alternative fuels for heating. It is available to those not connected to the mains gas grid and covers homes heated by tank or bottled gas, LPG, oil, wood, or solid fuel. The payment is in addition to the £400 payment from electricity suppliers.

Recently, the government announced an extension to the AFP scheme. Eligible households can now use receipts from June 2022, instead of September 2022, until May 2023 as evidence to claim the payment. This change will ensure that those households that purchased fuel in bulk ahead of the winter 2022 heating season will receive the support they are entitled to.

Most households meeting the eligibility criteria automatically received the payment as a credit on their electricity bill. However, in some cases, the discount was not received automatically, for example if you:

-pay for energy through a landlord, housing manager or site owner

-live in a park home, houseboat or off the electricity grid

Andy Hill, chair of the SIA, commented: “This is a common-sense announcement and ensures that those households that did plan ahead, buying their wood logs and solid fuel supplies in the summer months last year, will not be penalised for doing so. Wood and solid fuel heating is an essential lifeline for the many thousands of homes that are off the gas grid network, and for remote and very rural locations it is vital to ensure that a fuel supply for the winter months is sourced well in advance.”

You can check your eligibility and apply for the AFP scheme via the government’s official website here.